In this research, for the first time, SnO2-based varistors were fabricated via spark plasma sintering technique (SPS) and the microstructure and electrical properties of these varistors were investigated. Furthermore, the effect of post-annealing temperature in oxygen atmosphere on electrical properties of the SPSed samples was studied. The SPS process was performed at the sintering temperatures of 600, 650, and 700 ᵒC for 15 min with a maximum pressure of 90 MPa under vacuum condition. The SPSed sample which was sintered at 650 ᵒC possessed maximum density of 98% and the ultra-fine-grained microstructure with the mean grain size of 380 nm. Surprisingly, all SPSed samples exhibited Ohmic behavior with very low electric resistances. After post-annealing in oxygen atmosphere, Ohmic to non-Ohmic transition was observed in SPSed samples. The oxygen deficiency during the SPS process was responsible for the Ohmic characteristic of SPSed samples. Post-annealing of SPSed samples in the oxygen atmosphere resulted in Schottky barriers formation through oxygen adsorption at grain boundaries. The sample post-annealed at 1050 ᵒC presented the best non-Ohmic parameters including high breakdown electric field of 4500 V/cm and the nonlinear coefficient of 13. These electrical parameters are comparable with the conventional-sintered samples which was sintered at 1300 ᵒC and its breakdown electric field and nonlinear coefficient were equal to 900 V/cm and 8, respectfully.
